Thermal NDT Non-Destructive Testing Materials Device With Infrared Thermography Camera

Thermal NTD Non-Destructive Testing is commonly used to assess the properties of materials, components, or systems without causing any damage. Infrared thermography cameras detect internal defects by exciting the target and observing thermal differences on its surface. Thermal imaging camera is an essential tool for identifying defects and failure points in composites, bridges, and electronics. Additionally, thermal NDT Non-Destructive Testing materials device is effective for thermal mapping of stress during materials testing. This NDT Non-Destructive Testing materials device with infrared thermography camera features an uncooled infrared detector, and a visible light sensor, allowing for effective detection of internal structural defects in various materials. Whether it’s complex composite materials, sandwich materials, or hybrid structures, it can quickly and accurately identify potential quality issues in a non-contact manner.

Users can precisely adjust detection parameters with customizable excitation methods, timing, and intensity. This infrared thermography camera system supports up to four image processing algorithms and twelve color palettes, offering non-linear correction and image editing features, as well as one-click report generation. The thermal NDT Non-Destructive Testing not only enhances detection efficiency but also reduces the hassle of equipment installation and removal, making it suitable for inspecting composite material defects on production lines or in field environments. Its efficiency, accuracy, and portability make it valuable across multiple industries.

Product Highlights:
Composite material inspection:
The infrared thermography camera especially suitable for non-destructive testing of materials CFRP (carbon fiber-reinforced polymer) and GFRP (glass fiber-reinforced polymer).

Easy operation: No need for contact with the test object. Suitable for production lines or field use, whether manually operated or fully automated. Simple, safe, and efficient, particularly in scenarios where single-sided testing is required. The inspection results are presented as digital images, making them easy to interpret and store.

The Working Principle of  Detection Systems
Components  Parts：
1. Control Unit
2. Thermal Excitation
3. Thermal/ heat Radiation
4. Inspected Target Object
5. Infrared Thermal Imaging Camera (IR Camera)
6. Processor

Features:
1. Large area detection in a single pass, fast speed, and high precision.
2. Non-Contact and Radiation-Free:
The sensor does not require physical contact with the object being inspected and can detect minute temperature differences.
3. Fast Speed and High Efficiency:
Enables global and instant inspection without requiring special setups.
4. Lightweight and Portable:
Suitable for use on production lines or on-site; supports both manual and fully automated operations.
5. Ideal for Composite Materials (e.g., CFRP, GFRP):
Allows non-contact inspection with simple operation, high safety, and efficiency. Results are presented as digital images, which are intuitive to interpret and easy to archive.

Application:
– Structural inspection of EMU (Electric Multiple Unit) driver cabins
– Defect detection in fiberglass laminate specimens
– Delamination defect inspection of carbon fiber pultrusion structures in EMUs
– Defect detection in paper honeycomb structures
– Crack detection in the winding layers of new energy hydrogen cylinders
– Rack defect inspection
– Alloy debonding detection
– Defect detection in foam sandwich materials

For example :
Testing –  Inspection Surface (Front/Smooth)- Defect Location-Inspection Result     

– High-speed train driver’s cabin structure inspection
– Delamination defects in carbon fiber pultrusion structures of high-speed trains

– Crack defects in the winding layer of new energy hydrogen cylinders
– Adhesive failure detection in alloy materials

– Defect detection in fiberglass laminate specimens
– Defect detection in paper honeycomb structures

– Rack defect detection
– Defect detection in foam sandwich materials

SPECIFICATION

Product Model	Sing-75E09- Thermal NDT Non-Destructive Testing
Infrared Detector Resolution	640×512
Detection Range	330mm×270mm / 180mm×140mm
Working Distance	210mm-400mm
Minimum Detection Size	≥1mm
Temperature Range	-20°C to 650°C (supports higher temperature limits)
Maximum Frame Rate	25 FPS
Thermal Sensitivity	<30mK
Weight	7.5kg
Working Voltage / Power Source	220V, 50-60Hz, peak power 3kW
Color Palettes	12 types, including white hot, black hot, molten rock
Detectable Defects	Delamination, voids, debonding, cracks, wrinkles, inclusions, impact damage, corrosion, coating quality, etc.
Working Environment	-10°C to 40°C, 60% RH